PENINGKATAN KUALITAS KEMASAN FLOOR CLEANER
SEREH REFILL 700 ML DENGAN METODE SIX SIGMA DAN
CONTINUOUS IMPROVEMENT
(Studi Kasus di PT XYZ)
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Institusion
Institut Teknologi Nasional Malang
Author
SETIAWAN, ADE HARIRA
Subject
Industrial Engineering
Datestamp
2023-02-17 02:07:20
Abstract :
ABSTRAK Ade Harira Setiawan, 2020, 20111007, Institut Teknologi Nasional Malang, Program Studi Magister Teknik Industri, Peningkatan Kualitas Kemasan Floor Cleaner Sereh Refill 700 ML Dengan Metode Six Sigma Dan Continuous Improvement. Pembimbing: (I) Dr. Ellysa Nursanti, ST., MT; Pembimbing II: Dr. Dimas Indra Laksmana, S.T, M.T,. Terdapat cacat produk dalam kemasan Floor Cleaner Sereh Refill 700 ML yaitu 26.236 unit selama bulan Juni sampai Desember 2021, sehingga pembengkakan biaya sebesar Rp. 15.085.700. Tujuan penelitian ini untuk peningkatan kualitas kemasan Floor Cleaner Sereh Refill 700 ML. Metode penelitian yang digunakan adalah kuantitatif, maka penelitian ini mengkaji secara mendalam tentang kualitas kemasan produk dengan metode Six Sigma dan Continuous Improvement. Dari hasil penelitian yang dilakukan untuk nilai DPMO sebelum ada perbaikan adalah 16.343 dengan tingkat sigma 3,64 kemudian dilakukan perbaikan sehingga nilai DPMO menjadi 11.701 dengan tingkat sigma 3,77 oleh karena itu pada penelitian ini menghasilkan penurunan waste pada proses produksi. Sehingga dapat disimpulkan dapat memberikan solusi dengan mengganti spare part yang sudah tidak layak pakai, pastikan mesin pengaturan yang benar, membuat bahan standar yang digunakan tanpa cacat dan bentuknya tetap terjaga, atur susunan pouch serapi dan seefisien mungkin, periksa pouch pada supplier sesuaikan setingan mesin, pastikan tertata rapi dan lakukan perawatan mesin secara berkala sesuai SOP. Kata-kata Kunci : Continuous Improvement, Kemasan Floor Cleaner, Six Sigma, Kualitas ABSTRACT Ade Harira Setiawan, 2020, 20111007, National Institute of Technology Malang, Master of Industrial Engineering Study Program, Quality Improvement of 700ML Lemongrass Refill Floor Cleaner Packaging Using Six Sigma And Continuous Improvement Methods. Advisor: (I) Dr. Ellysa Nursanti, ST., MT; Advisor II: Dr. Dimas Indra Laksmana, S.T, M.T,. There is a product defect in the 700 ML Lemongrass Refill Floor Cleaner packaging, which is 26,236 units from June to December 2021, so that the cost overrun is Rp. 15,085,700. This study aimed to improve the quality of the 700 ML Lemongrass Floor Cleaner packaging. The research method used is quantitative, so this study examines in depth the quality of product packaging with Six Sigma and Continuous Improvement methods. From the results of research conducted for the DPMO value before any improvement was 16.343 with a sigma level of 3,64 then improvements were made so that the DPMO value became 11.701 with a sigma level of 3,77 therefore in this study resulted in a decrease in waste in the production process. So it can be concluded that we can provide solutions by replacing spare parts that are no longer suitable for use, make sure the machine is set correctly, make the standard materials used without defects and maintain their shape, arrange the pouch arrangement as neatly and efficiently as possible, check the pouch at the supplier, adjust the machine settings, make sure it is neatly organized and perform regular machine maintenance according to the SOP. Keywords: Continuous Improvement, Floor Cleaner Packaging, Six Sigma, Quality
ABSTRAK Ade Harira Setiawan, 2020, 20111007, Institut Teknologi Nasional Malang, Program Studi Magister Teknik Industri, Peningkatan Kualitas Kemasan Floor Cleaner Sereh Refill 700 ML Dengan Metode Six Sigma Dan Continuous Improvement. Pembimbing: (I) Dr. Ellysa Nursanti, ST., MT; Pembimbing II: Dr. Dimas Indra Laksmana, S.T, M.T,. Terdapat cacat produk dalam kemasan Floor Cleaner Sereh Refill 700 ML yaitu 26.236 unit selama bulan Juni sampai Desember 2021, sehingga pembengkakan biaya sebesar Rp. 15.085.700. Tujuan penelitian ini untuk peningkatan kualitas kemasan Floor Cleaner Sereh Refill 700 ML. Metode penelitian yang digunakan adalah kuantitatif, maka penelitian ini mengkaji secara mendalam tentang kualitas kemasan produk dengan metode Six Sigma dan Continuous Improvement. Dari hasil penelitian yang dilakukan untuk nilai DPMO sebelum ada perbaikan adalah 16.343 dengan tingkat sigma 3,64 kemudian dilakukan perbaikan sehingga nilai DPMO menjadi 11.701 dengan tingkat sigma 3,77 oleh karena itu pada penelitian ini menghasilkan penurunan waste pada proses produksi. Sehingga dapat disimpulkan dapat memberikan solusi dengan mengganti spare part yang sudah tidak layak pakai, pastikan mesin pengaturan yang benar, membuat bahan standar yang digunakan tanpa cacat dan bentuknya tetap terjaga, atur susunan pouch serapi dan seefisien mungkin, periksa pouch pada supplier sesuaikan setingan mesin, pastikan tertata rapi dan lakukan perawatan mesin secara berkala sesuai SOP. Kata-kata Kunci : Continuous Improvement, Kemasan Floor Cleaner, Six Sigma, Kualitas ABSTRACT Ade Harira Setiawan, 2020, 20111007, National Institute of Technology Malang, Master of Industrial Engineering Study Program, Quality Improvement of 700ML Lemongrass Refill Floor Cleaner Packaging Using Six Sigma And Continuous Improvement Methods. Advisor: (I) Dr. Ellysa Nursanti, ST., MT; Advisor II: Dr. Dimas Indra Laksmana, S.T, M.T,. There is a product defect in the 700 ML Lemongrass Refill Floor Cleaner packaging, which is 26,236 units from June to December 2021, so that the cost overrun is Rp. 15,085,700. This study aimed to improve the quality of the 700 ML Lemongrass Floor Cleaner packaging. The research method used is quantitative, so this study examines in depth the quality of product packaging with Six Sigma and Continuous Improvement methods. From the results of research conducted for the DPMO value before any improvement was 16.343 with a sigma level of 3,64 then improvements were made so that the DPMO value became 11.701 with a sigma level of 3,77 therefore in this study resulted in a decrease in waste in the production process. So it can be concluded that we can provide solutions by replacing spare parts that are no longer suitable for use, make sure the machine is set correctly, make the standard materials used without defects and maintain their shape, arrange the pouch arrangement as neatly and efficiently as possible, check the pouch at the supplier, adjust the machine settings, make sure it is neatly organized and perform regular machine maintenance according to the SOP. Keywords: Continuous Improvement, Floor Cleaner Packaging, Six Sigma, Quality
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