PERBAIKAN KECACATAN KEMASAN PRODUK
FUNGISIDA VICTORY WP 75 DENGAN PENDEKATAN SIX
SIGMA, FMEA DAN CONTINUOUS IMPROVEMENT DI
PT. MULTI SARANA INDOTANI
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Institusion
Institut Teknologi Nasional Malang
Author
FIRDAUS, ALAN MAULIDAN
Subject
Industrial Engineering
Datestamp
2023-03-07 03:44:34
Abstract :
ABSTRAK Alan Maulidan Firdaus, Program Studi Teknik Industri, Program Pascasarjana ITN Malang, Oktober 2022, Perbaikan Kualitas Kemasan Produk Fungisida Victory Wp 75 Dengan Metode FMEA dan Continuous Improvement di PT. Multi Sarana Indotani Mojokerto. Tesis, , Pembimbing: (I) Dr. Ellysa Nursanti, ST, MT., (II) Ir. Fuad Achmadi, Msc. PhD. Berbagai upaya dilakukan oleh masing-masing perusahaan untuk terus berkembang menjadi lebih baik. Dalam proses produksi, perusahaan sering menemukan cacat produk. Cacat pada produk ini tidak dapat dihindari, tetapi dapat dikurangi dengan meningkatkan kualitas produk. Cacat dapat terjadi pada produk utama, atau produk pendukung seperti kemasan. Untuk mengendalikan cacat kemasan produk, dalam penelitian ini menerapkan pendekatan Six Sigma, FMEA dan Continuous Improvement. Solusi perbaikan yang diperoleh dalam penelitian ini diantaranya yaitu Mengupgrade parameter daya pada mesin, menjaga termperatur bearing sealer horizontal, melakukan perawatan rutin setiap mesin produksi sesuai dengan SOP bawaan pabrik serta melakukan briefing kepada operator. Berdasarkan hasil perhitungan nilai DPMO dan Sigma Level sebelum perbaikan yaitu sebesar 21152 dan 3,5 ? dan perhitungan nilai DPMO dan Sigma Level yaitu sebesar 7158 dan 4 ? , nilai maka penelitian ini dapat menunjukan adanya peningkatan kualitas proses setelah dilakukan perbaikan. Hal ini ditandai dengan penurunan nilai DPMO dan peningkatan nilai sigma. Untuk perbaikan berkelanjutan dilakukan penomoran dokumentasi produksi Fungisida Victory. Kata-kata Kunci : Six Sigma, FMEA, Fishbone Diagram, Continuous Improvement ABSTRACT Alan Maulidan Firdaus, Industrial Engineering Study Program, Postgraduate Program ITN Malang, October 2022, Improvement of the Quality of Victory Wp 75 Fungicide Product Packaging Using FMEA and Continuous Improvement Methods IN PT. Multi Sarana Indotani Mojokerto. Thesis, , Supervisor: (I) Dr. Ellysa Nursanti, ST, MT., (II) Ir. Fuad Achmadi, Msc. PhD. Various efforts were made by each company to develop for the better. In the production process, companies often find product defects. Defects in these products are unavoidable, but can be reduced by improving product quality. Defects can occur in the main product, or supporting products such as packaging. To control product packaging defects, in this study the Six Sigma, FMEA and Continuous Improvement approaches were applied. The improvement solutions obtained in this study include upgrading the power parameters on the engine, maintaining the horizontal bearing sealer temperature, performing routine maintenance on each production machine according to the factory default SOP and conducting briefings to operators. Based on the results of the calculation of the DPMO and Sigma Level values before the repairs were carried out, namely 21152 and 3.5 ? and the calculated DPMO and Sigma Level values were 7158 and 4 ?, the value of this study could indicate an increase in the quality of the process after the repair. This is indicated by a decrease in the value of DPMO and an increase in the value of sigma. For continuous improvement, Victory Fungicide production documentation is numbered. Keywords: Six Sigma, FMEA, Fishbone Diagram, Continuous Improvement
ABSTRAK Alan Maulidan Firdaus, Program Studi Teknik Industri, Program Pascasarjana ITN Malang, Oktober 2022, Perbaikan Kualitas Kemasan Produk Fungisida Victory Wp 75 Dengan Metode FMEA dan Continuous Improvement di PT. Multi Sarana Indotani Mojokerto. Tesis, , Pembimbing: (I) Dr. Ellysa Nursanti, ST, MT., (II) Ir. Fuad Achmadi, Msc. PhD. Berbagai upaya dilakukan oleh masing-masing perusahaan untuk terus berkembang menjadi lebih baik. Dalam proses produksi, perusahaan sering menemukan cacat produk. Cacat pada produk ini tidak dapat dihindari, tetapi dapat dikurangi dengan meningkatkan kualitas produk. Cacat dapat terjadi pada produk utama, atau produk pendukung seperti kemasan. Untuk mengendalikan cacat kemasan produk, dalam penelitian ini menerapkan pendekatan Six Sigma, FMEA dan Continuous Improvement. Solusi perbaikan yang diperoleh dalam penelitian ini diantaranya yaitu Mengupgrade parameter daya pada mesin, menjaga termperatur bearing sealer horizontal, melakukan perawatan rutin setiap mesin produksi sesuai dengan SOP bawaan pabrik serta melakukan briefing kepada operator. Berdasarkan hasil perhitungan nilai DPMO dan Sigma Level sebelum perbaikan yaitu sebesar 21152 dan 3,5 ? dan perhitungan nilai DPMO dan Sigma Level yaitu sebesar 7158 dan 4 ? , nilai maka penelitian ini dapat menunjukan adanya peningkatan kualitas proses setelah dilakukan perbaikan. Hal ini ditandai dengan penurunan nilai DPMO dan peningkatan nilai sigma. Untuk perbaikan berkelanjutan dilakukan penomoran dokumentasi produksi Fungisida Victory. Kata-kata Kunci : Six Sigma, FMEA, Fishbone Diagram, Continuous Improvement ABSTRACT Alan Maulidan Firdaus, Industrial Engineering Study Program, Postgraduate Program ITN Malang, October 2022, Improvement of the Quality of Victory Wp 75 Fungicide Product Packaging Using FMEA and Continuous Improvement Methods IN PT. Multi Sarana Indotani Mojokerto. Thesis, , Supervisor: (I) Dr. Ellysa Nursanti, ST, MT., (II) Ir. Fuad Achmadi, Msc. PhD. Various efforts were made by each company to develop for the better. In the production process, companies often find product defects. Defects in these products are unavoidable, but can be reduced by improving product quality. Defects can occur in the main product, or supporting products such as packaging. To control product packaging defects, in this study the Six Sigma, FMEA and Continuous Improvement approaches were applied. The improvement solutions obtained in this study include upgrading the power parameters on the engine, maintaining the horizontal bearing sealer temperature, performing routine maintenance on each production machine according to the factory default SOP and conducting briefings to operators. Based on the results of the calculation of the DPMO and Sigma Level values before the repairs were carried out, namely 21152 and 3.5 ? and the calculated DPMO and Sigma Level values were 7158 and 4 ?, the value of this study could indicate an increase in the quality of the process after the repair. This is indicated by a decrease in the value of DPMO and an increase in the value of sigma. For continuous improvement, Victory Fungicide production documentation is numbered. Keywords: Six Sigma, FMEA, Fishbone Diagram, Continuous Improvement
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