Analisis Efektivitas Mesin Pompa Distribusi
dengan Metode OEE (Overall Equipment Effectiveness)
(Studi Kasus IPA II Pramuka PDAM Bandarmasih)
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Institusion
Universitas Islam Kalimantan M A B Banjarmasin
Author
Amalia, Cinthia
Subject
TA Engineering (General). Civil engineering (General)
Datestamp
2021-12-02 04:31:39
Abstract :
Pada sebuah perusahaan seperti PDAM, sistem produksinya sangat bergantung pada pompa. Pompa dituntut agar selalu dapat bekerja secara maksimal, efektif, efisien dan jauh dari kerusakan. PDAM Bandarmasih menggunakan cara manual untuk evaluasi mesin tiap bulannya, yaitu dengan cara pengecekan jumlah debit air yang dihasilkan. Maka dari itu dilakukan evaluasi mesin atau mengukur efektivitas mesin pompa distribusi dengan metode OEE (Overall Equipment Effectiveness). Lalu dilakukan perhitungan Six Big Losses dan diagram sebab akibat (fishbone) guna menganalisa masalah yang terjadi pada mesin tersebut. Perhitungan menggunakan data kurun waktu satu tahun pada periode Bulan Juni 2020 - Mei 2021. Mesin pompa distribusi A availability pada kisaran 99,77% sampai 99,92%, performance dikisaran 94,06% sampai 99,27% dan quality pada kisaran 98,33% sampai 100% dan OEE antara 93,88% sampai 98,50%. Mesin pompa distribusi B, availability diperoleh dikisaran 99,77% sampai 100%, performance pada kisaran 93,07% sampai 99,58%, quality pada kisaran angka 85,48% sampai dengan 100% dan OEE pada kisaran 84,98% sampai 98,82%. Mesin pompa C, availability pada kisaran 99,65% sampai 100%, performance dikisaran 92,82% sampai 98,98%, quality pada kisaran 85,48% sampai 100% dan OEE pada kisaran 84,96% sampai 98,82%. Mesin pompa distribusi D, availability pada kisaran 99,49% sampai 100%, performance pada kisaran 93,08% sampai 99%, quality berada pada kisaran 85,48% sampai 100% dan OEE pada kisaran 84,98% sampai 98,82%. Mesin pompa distribusi E availability pada kisaran 84,34% sampai 99,85%, performance pada kisaran 80,11% sampai 99,97%, quality dikisaran 89,52% sampai 100%, dan OEE pada kisaran 79,91% sampai 83,65%. Mesin pompa distribusi F, availability pada kisaran 99,76% sampai 99,89%, performance dikisaran 93,04% sampai 99,63%, quality pada kisaran 85,48% sampai 100% dan OEE pada kisaran 84,99% sampai 98,84%. Dari hasil perhitungan yang diperoleh pada masing-masing mesin pompa dapat disimpulkan bahwa dari enam mesin pompa distribusi yang beroperasi, empat diantaranya sudah efektif dan dua mesin belum efektif. In a company like PDAM, the production system very dependent on the pump. Pumpa are required to always be able to work optimally, effectively, effeciently and away from damage. PDAM Bandarmasih using the manual method to evaluate the machine every month, by checking the amount of water discharge produced. For this reason, an evaluation of the engine or measurement of the effectiveness of the distribution pump engine is carried out using the OEE (Overall Equipment Effectiveness) methode. Then perform the calculation of six big losses and a cause and effect diagram to analyze the problem that occur in the machine. Calculation using data over a periode of one year in June 2020 - May 2021. Distribution pump machine A, availability rate in the range 99,77% to 99,92%, performance rate in the range 94,06% to 99,27% and quality rate in the range 98,33% to 100%, OEE rate in the range 93,88% to 98,50%. Distribution pump machine B for availability rate in the range 99,77% to 100%, performance rate in the range 93,07% to 99,58%, quality rate in the range 85,48% to 100% and OEE in the range 84,98% to 98,82%. Distribution pump machine C, availability rate in the range 99,65% to 100%, performance rate in the range 92,82% to 98,98%, quality rate in the range 85,48% to 100% and OEE rate in the range 84,96% to 98,82%. Distribution pump machine D, availability rate in the range 99,49% to 100%, performance rate in the range 93,08% to 99%, quality rate in the range 85,48% to 100% and OEE rate in the range 84,98% to 98,82%. Distribution pump machine E, availability rate in the range 84,34% to 99,85%, performance rate in the range 80,11% to 99,97%, quality rate in the range 89,52% to 100% and OEE rate in the range 79,91% to 83,65%. Distribution pump machine F, availability rate in the range 99,76% to 99,89%, performance rate in the range 93,04% to 99,63%, quality rate in the range 85,48% to 100% and OEE rate in the range 84,99% to 98,84%. From the calculation results obtained on each engine pump it was concluded that of the six distribution pump machine used, four of them were effective and two of them were not.
Pada sebuah perusahaan seperti PDAM, sistem produksinya sangat bergantung pada pompa. Pompa dituntut agar selalu dapat bekerja secara maksimal, efektif, efisien dan jauh dari kerusakan. PDAM Bandarmasih menggunakan cara manual untuk evaluasi mesin tiap bulannya, yaitu dengan cara pengecekan jumlah debit air yang dihasilkan. Maka dari itu dilakukan evaluasi mesin atau mengukur efektivitas mesin pompa distribusi dengan metode OEE (Overall Equipment Effectiveness). Lalu dilakukan perhitungan Six Big Losses dan diagram sebab akibat (fishbone) guna menganalisa masalah yang terjadi pada mesin tersebut. Perhitungan menggunakan data kurun waktu satu tahun pada periode Bulan Juni 2020 - Mei 2021. Mesin pompa distribusi A availability pada kisaran 99,77% sampai 99,92%, performance dikisaran 94,06% sampai 99,27% dan quality pada kisaran 98,33% sampai 100% dan OEE antara 93,88% sampai 98,50%. Mesin pompa distribusi B, availability diperoleh dikisaran 99,77% sampai 100%, performance pada kisaran 93,07% sampai 99,58%, quality pada kisaran angka 85,48% sampai dengan 100% dan OEE pada kisaran 84,98% sampai 98,82%. Mesin pompa C, availability pada kisaran 99,65% sampai 100%, performance dikisaran 92,82% sampai 98,98%, quality pada kisaran 85,48% sampai 100% dan OEE pada kisaran 84,96% sampai 98,82%. Mesin pompa distribusi D, availability pada kisaran 99,49% sampai 100%, performance pada kisaran 93,08% sampai 99%, quality berada pada kisaran 85,48% sampai 100% dan OEE pada kisaran 84,98% sampai 98,82%. Mesin pompa distribusi E availability pada kisaran 84,34% sampai 99,85%, performance pada kisaran 80,11% sampai 99,97%, quality dikisaran 89,52% sampai 100%, dan OEE pada kisaran 79,91% sampai 83,65%. Mesin pompa distribusi F, availability pada kisaran 99,76% sampai 99,89%, performance dikisaran 93,04% sampai 99,63%, quality pada kisaran 85,48% sampai 100% dan OEE pada kisaran 84,99% sampai 98,84%. Dari hasil perhitungan yang diperoleh pada masing-masing mesin pompa dapat disimpulkan bahwa dari enam mesin pompa distribusi yang beroperasi, empat diantaranya sudah efektif dan dua mesin belum efektif. In a company like PDAM, the production system very dependent on the pump. Pumpa are required to always be able to work optimally, effectively, effeciently and away from damage. PDAM Bandarmasih using the manual method to evaluate the machine every month, by checking the amount of water discharge produced. For this reason, an evaluation of the engine or measurement of the effectiveness of the distribution pump engine is carried out using the OEE (Overall Equipment Effectiveness) methode. Then perform the calculation of six big losses and a cause and effect diagram to analyze the problem that occur in the machine. Calculation using data over a periode of one year in June 2020 - May 2021. Distribution pump machine A, availability rate in the range 99,77% to 99,92%, performance rate in the range 94,06% to 99,27% and quality rate in the range 98,33% to 100%, OEE rate in the range 93,88% to 98,50%. Distribution pump machine B for availability rate in the range 99,77% to 100%, performance rate in the range 93,07% to 99,58%, quality rate in the range 85,48% to 100% and OEE in the range 84,98% to 98,82%. Distribution pump machine C, availability rate in the range 99,65% to 100%, performance rate in the range 92,82% to 98,98%, quality rate in the range 85,48% to 100% and OEE rate in the range 84,96% to 98,82%. Distribution pump machine D, availability rate in the range 99,49% to 100%, performance rate in the range 93,08% to 99%, quality rate in the range 85,48% to 100% and OEE rate in the range 84,98% to 98,82%. Distribution pump machine E, availability rate in the range 84,34% to 99,85%, performance rate in the range 80,11% to 99,97%, quality rate in the range 89,52% to 100% and OEE rate in the range 79,91% to 83,65%. Distribution pump machine F, availability rate in the range 99,76% to 99,89%, performance rate in the range 93,04% to 99,63%, quality rate in the range 85,48% to 100% and OEE rate in the range 84,99% to 98,84%. From the calculation results obtained on each engine pump it was concluded that of the six distribution pump machine used, four of them were effective and two of them were not.
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